Our thirty six year-old company is well known for prompt delivery of licensed products to suppliers of Collegiate and Resort knitwear, and retail majors in the United States.
At Spartan Apparel, we make quality fabrics to produce knitwear for softness and performance.
We operate under compliances required for safety, compensation, and Health SOPs, by FLA, WRAP, and BSCI.
• Dyeing Capacity – 12 Tons per day • Output Capacity – 250,000 pieces per month • Weekly Shipments – 5-6 Forty-Foot Containers per week
Production Flow
Merchandizing
Product Development, Pricing, Sampling and Approvals.
Cotton
Long-staple fiber for a soft fabric surface.
Yarn
Tested for strength, neps, TPI, uniform absorption, and dead cotton.
Knitting
Needle Gauge (NPI), Stitch Length, and Course Density for accurate weight. Correct diameter for efficient yield. Stain-free lubricants .
Dyeing and Fabric Processing
Soft-flow dyeing machines; Accurate recipe for dyes and chemical catalysts; Softened water for shade brilliance; Correct Liquor Ratio; Bio Polishing; Drying and Pre-Shrinking; Correct Razing techniques.
Lab Tests
Fabrics tested for Shrinkage, Torqueing, Dry/Wet Color Fastness, and additional tests as required.
Cutting
Pattern-making for efficient yield
Stitching
Sequence planning, tuning of sewing machines, Output and Daily QA
Screening and Packing
Cropping and Cleaning before Packing; Packing integrity check for colors, size ratios, pre-pack, carton marking, and UPC barcoding; Final Inspection.
Documentation
Error-free Packing List and Invoice; WIP Reports
Customs
Warehousing, and Logistics
Pre-ETA Clearance, Bonded Warehousing,Palletization,
Door Delivery
Rail and Truck for Door Delivery PO Management for Multiple Destinations.