Our thirty six year-old company is well known for prompt delivery of licensed products to suppliers of Collegiate and Resort knitwear, and retail majors in the United States.
At Spartan Apparel, we make quality fabrics to produce knitwear for softness and performance.
We operate under compliances required for safety, compensation, and Health SOPs, by FLA, WRAP, and BSCI.
• Dyeing Capacity – 12 Tons per day • Output Capacity – 250,000 pieces per month • Weekly Shipments – 5-6 Forty-Foot Containers per week
Production Flow
Merchandizing
Product Development, Pricing, Sampling, and Approvals.
Cotton
Long-staple fiber for a soft fabric surface.
Yarn
Tested for strength, neps, TPI, uniform absorption, and dead cotton.
Knitting
Needle Gauge (NPI), Stitch Length, and Course Density for accurate weight. Correct diameter for efficient yield, and Stain-free lubricants.
Dyeing and Fabric Processing
Soft-flow dyeing machines, Accurate recipe for dyes and chemical catalysts, Softened water for shade brilliance, Correct Liquor Ratio, Bio Polishing, Drying and Pre-Shrinking, and Correct razing techniques.
Lab Tests
Fabrics tested for Shrinkage, Torqueing, Dry/Wet Color Fastness, and additional tests as required.
Cutting
Pattern-making for efficient yield.
Stitching
Sequence planning, tuning of sewing machines, Output, and Daily QA.
Screening and Packing
Cropping and Cleaning before Packing, Packing integrity check for colors, size ratios, pre-pack, carton marking, and UPC barcoding, and Final Inspection.
Documentation
Error-free Packing List and Invoice, and WIP Reports.
Customs
Warehousing and Logistics,
Pre-ETA Clearance, Bonded Warehousing, and Palletization.
Door Delivery
Rail and Truck for Door Delivery, PO, and Management for Multiple Destinations.